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Provide process engineering support for manufacturing processes at the Speke site. Ensure processes operate in a safe and complaint manner. Ensure process equipment is maintained in a qualified state. Through continuous improvement activity, improve and optimise production processes by increasing efficiency, reducing/eliminating waste and reducing variability in line with customer needs and to ensure customers receive products on time in full.
Your Responsibilities:
Develop Technical Knowledge
Develop a deep technical understanding of the process including awareness of good manufacturing processes, customer requirements, process flow, safety critical operations and control strategy.
Be able to explain how the equipment set impacts the control strategy.
Know and understand the fundamental theory of each unit operation.
Maintain mass and energy balances and understand where the pinch points exist.
Understand key process safety and environmental safeguards.
Document work and learning in technical documents (PFDs, technical reports). - Obtain an understanding of the process cost structure and how it can be impacted.
Complete periodic reviews and updates of technical documents as required.
Process Support
Represent the Technical Operations function at Process Team huddles, Technical Operations huddles and accountability meetings.
Investigate and complete deviation investigations, using root cause analysis and other relevant investigative techniques.
Partner with QCL, QA, engineering, operations, and scheduling to deal with day-today issues including production, supply, deviations and complaints
Support internal, external and customer audits as a technical SME.
Provide technical coaching to Technical Operations and Process Team members.
Safety and Environmental
Champion Process Safety Management (PSM) processes (including COMAH, DSEAR and Elanco high risk processes as applicable).
Facilitate/lead PHRs and implement recommendations where necessary.
Maintain Process Safety Information (PSI packs).
Investigate safety and environmental incidents.
Help maintain site IPPC permit and understand the location of releases to air, sewer and ground
Process Improvement
Own and implement process changes designed to maintain or enhance safety, product quality, yield and throughput in line with business and/or customer needs whilst ensuring no detrimental impact to SISPQ or customer commitments.
Work with other site functions (Operations, Quality, Engineering) to identify process improvement/optimisation opportunities for discussion and alignment with the customer
Own process improvement/optimisation activities and implement these in a controlled and compliant manner following site change management processes and in agreement with the customer where applicable.
Coordinate and execute plant trails as required to improve/optimise the process.
Work with the PMO to identify and prioritise change activity.
Capital Projects
Develop user requirements for capital projects involving process equipment, liaising with other functional areas/customers as required to establish these requirements
Be the Process Team point of contact for capital projects to establish strong lines of communication between the Process Team, Project Team and PMO.
Provide input and form agreement with the Project Team regarding commissioning and qualification requirements for the capital project.
Provide input and be involved in the execution of commissioning and qualification activities as required.
Work with Project Team and PMO to ensure project timelines and milestones are met. Report on timelines and actions as required and ensure clear escalation of delivery risks.
Feed Safety
Process engineers supporting products or areas that are subject to Feed Safety legislation will support/own deliverables relating to Feed Safety Management as required.
Process engineers supporting products or areas which are in scope of Feed Safety legislation shall be a member of the HACCP team.
Establish External Contacts and Develop Professional Expertise
Obtain and maintain Chartered Engineer status with the IChemE
What You Need to Succeed (minimum qualifications):
Chemical Engineering or equivalent technical degree.
What will give you a competitive edge (preferred qualifications):
Chartered Chemical Engineer (IChemE chartered member) or working towards
Additional Information:
Location: Speke, UK
Don’t meet every single requirement? Studies have shown underrepresented groups are less likely to apply to jobs unless they meet every single qualification. At Elanco we are dedicated to building a diverse and inclusive work environment. If you think you might be a good fit for a role but don't necessarily meet every requirement, we encourage you to apply. You may be the right candidate for this role or other roles!
Elanco is an EEO/Affirmative Action Employer and does not discriminate on the basis of age, race, color, religion, gender, sexual orientation, gender identity, gender expression, national origin, protected veteran status, disability or any other legally protected status
